Automatic labeling, copying and cutting machine

Shengchao CNC-Product description

The machine tool is mainly composed of the (bed) base body, worktable, left and right columns and crossbeam, hanging plate, lubrication system, guide rail protection device, electrical control system, and other components. Its structural form is a gantry movement. The columns of the machine tool are installed on both sides of the bed, with the crossbeam fixed to the columns and connected separately to the left and right columns. The drive system, hanging plate, and spindle are configured on the crossbeam. The slide plate moves back and forth along the X direction on the crossbeam with the spindle. The main spindle moves up and down along the Z direction on the hanging plate. The control system cabinet is located on the left column side. This machine tool has a reasonable structural design, featuring good characteristics of the drive system, strong interference resistance, high stability of the bed, fast response speed during operation, high efficiency, simple use and maintenance, and an aesthetically pleasing appearance.

一：Introduction of basic production process characteristics

Dragon Gate: 1 The dragon gate parts of the machine tool are made of reinforced steel parts, and the inner cavity is made of built-in reinforcing ribs. It adopts the form of rectangular tube welding structure, and is treated by heat treatment to resist torsion and bending, so as to have high rigidity and prevent the deformation and twisting of the dragon gate parts with the increase of service life.

2 The crossbeam is installed with linear guide rail reference surface and welded steel strip, and then precision milling and tapping are carried out by NEWAY five-sided milling. It has high contact accuracy and accurate positioning of fixing screws. The tapping is a through hole to increase the connection depth and improve the stability of track fixation.

3The column below the gantry is divided into two parts, one is the main part of the rectangular tube welded with triangular steel plate support, and the structural accessories at the connection between the column and the gantry. Both parts are finely milled on five sides, and after correction and inspection, the overall gantry can be absolutely parallel to the working surface of the bed.

Bed body: 1 The bed body is high and adopts the welded structure of composite rectangular tube. All the pipe materials are processed by cold cutting process to ensure that the welding joints of basic materials do not deform.

2The new cage frame structure is applied to the bed body, and both the upper and lower parts of the bed body have stretching support rods. The section is triangular reinforced structure, which conforms to the principle of geometric force direction, increases the self-weight of the bed body, reduces the internal deformation of the bed body and the running vibration, and improves the basic stability.

3The reference surface of the linear guide rail and transmission rack installed on the bed is milled and tapped by Neway five-sided milling center, which has high contact accuracy. High-strength bolts are used to fix the positioning points, and the tapping is accurately found by five-sided milling, which improves the precision of the whole fixing position and the stability of the bolt.

 Workbench: Insulated bakelite board material, gas tank structure, adsorption holes are directly opened on the entire steel pipe material gas tank, and the hole area is supported by steel materials below. There are 30 basic holes. This structure has the characteristics of strong adsorption force, complex workmanship, more uniform adsorption force of the machine and less prone to depression.

Head: The hanging plate sheet metal parts are industrial aviation aluminum, which is light in weight and strong in strength. The track grooves and holes of the structural parts are processed by vertical Neway machining center to ensure the overall accuracy and smoothness, the accuracy of the fixing bolts, and the verticality of the main shaft of the head

Track structure: all use Taiwan Dinghan straight square track, accurate installation.

Transmission structure: the transmission is imported from Taiwan and has a grinding grade bevel gear transmission with a reducer to improve the transmission force, speed and stability of the whole machine.

Power part: AC full servo motor is used, which has high stability, strong anti-interference ability and fast speed.

二：Test content and process

1：Sealing effect of vacuum adsorption gas storage tank

2:Equipment three-axis cooperative operation stability (right Angle test)

3：Linear stability, milling edge to achieve no wave pattern, no shock marks. (low speed, medium speed, high speed three speed test)

4：The verticality of the spindle is checked, and the spindle is run to perform milling plate action. The detection accuracy of the ball rod and the test of the solid plate are achieved to ensure that there is no step on the bottom surface

5:Precision debugging test, (1) run the equipment, dial gauge to measure the travel accuracy of the deceleration machine. (2) 300 area precision test, control within 0.1MM. (3) work table diagonal line test, control within 0.3MM.

6：Check the internal circuit of the distribution cabinet

7：Product testing of the whole machine and operation for two working days

三：technical parameter:

四：Configuration list

五：Environmental requirements and other auxiliary equipment：

All the equipment produced by the company shall be inspected by the quality inspection department for the first inspection and the department head for the second inspection. The final technical department shall pass the acceptance test and the factory director shall sign for delivery.